Slurry Process Equipment for Recon Tobacco
Precise Automated Proportioning: Ensures accurate ingredient mixing in powder and slurry preparation. Unique Drying System: The low-temperature & steam technology guarantees high-quality sheets. Double-Layer Design: Integrated drying and rolling section reduces costs and labor effort. Optimized Sheet Properties: High tensile strength, superior folding strength and enhanced water resistance. Dual-Purpose Capability: Produces both traditional and HNB-specific tobacco sheets.
Roller Pressed(Extrusion) Recon - For HNB and traditional cigarettes
Upgraded Material Pretreatment: Clumping-free powder and consistent feeding. Mixed and Continuous Drying: Replaces original separate drying model to reduce waste. Precise Dosing System: With separate storage and dosing deviation <1%. Multi-Purification: Improves workshop environment and ensures purity. Smart Silos: Simultaneous cooperation of two silos. (one mixes while the other discharges) Dry Fiber Addition: Increases sheet strength by 100-200% with over 95% utilization. Advanced Mixing & Rolling: Achieves moisture deviation <1% and adopts kneading-like rolling . Dual Servo Drives Rolling: 4-6 rolling passes, making sheets thickness more uniform. Tailored Drying: IR & steam drying for traditional sheets; double-layer low temperature drying for HNB sheets.
Paper Making Recon - For traditional cigarettes
A more traditional and large scale approach would be paper making method. Such recon production method usually starts at capacity of 2000kg/hr, making it the largest in scale. However, with over 98% of water content in its slurrys, this method is very energy consuming
Stem Expansion Equipment
Improved Physical Properties: Microwave radiation rapidly expands stem fibers, forming a porous structure, which significantly increases its filling power and absorbency in stem-based products. Superior Sensory Quality: The rapid heating induces the Maillard reaction which lowers woody smell and releases distinct aromatic compounds then better meet cigarette sensory quality requirements. Cut Expanded Stems: Expanded stems compressed into flakes are cut into thin strips and, when dried, re-expand to match traditional cut stem size.
Cigarette Storing and Transferring Equipment
With a buffer capacity of 160,000 sticks (standard cigarette, Φ8mm) or 320,000 sticks (slim cigarette, Φ5.4mm). It provides buffer storage for at least 10 minutes production output on a rate of 16,000 sticks/minute. This system is also applicable for filter rod buffering and conveying.
Tobacco Packs Storing and Transferring Equipment
Enhances the operation efficiency and maximize non-stopping production Implements a FIFO (First-In-First-Out) storing way Enables better quality tracking and tracing in box and packaging production With capacity to store 5-minute output (up to 4,000 packs at 800 packs per minute)
Threshing and Redrying Production Line
Tipping and Bundle Opening---segmenting tied tobacco Primary Conditioning Cylinder---elevating material temperature and moisture Debris Screening Cylinder---removing small impurities Secondary Conditioning Cylinder---increasing temperature and moisture Thresher---separating lamina from stems Winnowing Separator---classifying lamina and stems Lamina Redryer---redrying tobacco lamina Pre-presser---pre-compacting for bale packing
Capsule Sorting Machine
Ultra-High-Speed Inspection: Handles 800,000 capsules per hour, perfect for large scale production lines. Deep Learning-Powered: Learns to spot defects automatically and gets smarter for continuously improving accuracy. Full-stack independent R&D: Full control from algorithms to rejection mechanisms, guaranteeing customization and technology ownership. High-Stability Design: Patented dual-ring independent drive plus industrial color cameras with fixed-focus optics—built to withstand demanding tobacco production environments.
Cutting Line
Cutting Machines capable of producing up to 4000kg/hr
Nicotine Extraction Systems
Two sets of equipment: Nicotine Extraction Equipment and Nicotine Purification Equipment Employs three-stage continuous counter-current extraction technology with purity >40% Utilizes vacuum distillation technology with purity >99.5% Petroleum ether is used as the solvent, which is reusable with over 99% recovery
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